Rassoul Rassouli

Quality management consultant

About me

With over 25 years of experience in quality engineering and management, I bring a deep understanding of quality systems, process improvement, and supplier management. My career spans leadership roles within the automotive industry, where I served as a Tier 1 supplier to global OEMs, including GM, Ford, Chrysler, Honda, Nissan, and Tesla.


I hold multiple industry-recognized certifications:

  • ASQ Certified Quality Engineer (CQE)
  • ASQ Certified Six Sigma Black Belt (CSSBB)
  • Intacs (Germany) Certified Automotive
  • SPICE Provisional Assessor
  • VDA Core Tools Certified (FMEA, MSA, APQP, PPAP)
  • Reliability and Lifetime Estimation

My expertise includes training engineering and operations teams on critical quality tools such as Design and Process FMEA, Production Control Plans, Statistical Process Control (SPC), and 8D problem-solving methodology. Additionally, I have extensive experience in developing and implementing Quality Management Systems (QMS) and conducting supplier and internal audits based on ISO 9001 and IATF 16949 standards.

With a strong background in problem-solving, process optimization, and supplier quality management, I am passionate about helping organizations achieve excellence through robust quality systems and continuous improvement practices.

Our Mission

Our quality consulting firm specializes in helping automotive industry clients improve their new product introduction projects, manufacturing processes, supplier quality, and compliance with industry standards.



Services

  • Supplier Quality Management

    • Supplier audits and qualification
    • Development and monitoring of supplier performance metrics
    • Corrective action plans and continuous improvement

  • Manufacturing Process Improvement

    • Lean manufacturing and Six Sigma implementation
    • Root cause analysis and problem-solving (8D, A3, etc.)
    • Design/Process Failure Mode and Effects Analysis (DFMEA, PFMEA)

  • Warranty and Recall Prevention

    • Data analysis to identify failure trends
    • Field failure analysis and defect reduction strategies
    • Design and process improvements to enhance reliability

  • Compliance and Certification Support

    • IATF 16949, ISO 9001, Automotive SPICE and VDA 6.3 implementation
    • APQP (Advanced Product Quality Planning) and PPAP (Production Part Approval Process)
    • Regulatory compliance for automotive safety and environmental standards

  • Training and Workforce Development

    • Supplier and internal team training on quality tools
    • AIAG-VDA core tools training (FMEA, SPC, MSA, APQP, PPAP)
    • Leadership coaching in quality management

Why choose me?

My mission is to drive manufacturing excellence through relentless focus on quality and continuous improvement. I strive to deliver superior products by implementing robust quality controls, optimizing your processes, and fostering strong supplier partnerships. By empowering your teams with the right tools and knowledge, I proactively address potential issues, minimize defects, and exceed industry standards. My commitment to operational efficiency and waste reduction ensures you deliver exceptional value to your customers while maintaining the highest quality standards. This commitment extends beyond immediate production to encompass the entire product lifecycle, from supplier selection through customer satisfaction, ensuring sustainable growth and industry leadership through manufacturing excellence.

Contact information

Feel free to contact me for a consultation or any questions you may have. I am available by phone, email, or in person at your convenience.

Rassoul Rassouli

Quality management consultant